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Yep, Another DIY


RipTide

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You would think that with what a off shore angler has to pay for a radar system the manufacturers would make the dome cover out of fibergl*** or something???? more durable than plastic.

Dang tree branch got mine, luckily that's all it damaged, so I called the manufacturer just to make sure the unit would transmit and receive before proceeding.

This is indeed my last episode of dealing with fibergl***/resin as it ate me alive.

Relieved all cracks and super glued back together.

Drilled 4 additional holes I the cover and counter sinked them.

Wiped down with acetone and thoroughly sanded with 220 grit sandpaper.

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Wipe down inside with isopropyl alcohol, sanded with 80 grit and applied 1 layer of gl***.

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Flip over and sand outside flush with dome housing.

Glaze voids, anchor holes included and sand a second time.

Anchor holes on the sides which were gl***ed in on the inside of the cover provided extra stability to anchor the entire outer gl*** shell being applied to the outside of the cover.

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DO NOT DO THIS!!!

It will turn into a nightmare.

TOO many contours involved and it won't be a pretty picture once laid out and applied.

Cut 6"-8" strips of gl***, cut feather strips 2/3rds the way into each section so the gl*** can relaz once applied and rolled out.

A total of 2 layers of gl*** will need to be applied.

Apply the sides and then the top.

Repeat for the second layer.

I did attempt to lay out in one single layer and ended up having to peel and strip the dome cover clean.

Not fun.

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Cut the top piece and cut feathers in it as so.

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Apply resin with the gl*** matting laying on top of the dome.

Roll out and use a perforated fibergl*** roller to remove air bubbles.

Such roller should be used anytime when applying resin and gl*** matting.

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Let kick off and sand top, sides and high spots with 80 grit sand paper and a orbital sander.

Spray or roll on gel coat.

Make sure to add a wax curing agent to the final top coat or a air dry additive such as Orca Clear Top Coat.

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This is the one time I didn't really care whether or not the finished product appeared flawless as it's a radar dome cover and will be approx. 13-1/2' up in the air.

It's primary function is to protect the radar components.

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Itching was the least of the problem.

Although I had a respirator on and a industrial fan blowing the fumes away :confused: from me,

My face still got chemically burnt.

Will "Never" mix another ounce of resin up again as long as I live.

Those days are officially over for me.

I can say, if a tree branch ever hits that cover again it won't pierce it.

It may rip the entire unit off but it's not going through the cover for sure.

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This was minor compared to the boat rebuild and didn't think the minimal time needed to gl*** over the cover would affect me as it did.

Plus the boat was rebuilt with epoxy.

Don't care who you are, Epoxy = NASTY.

Actually, all resins are nasty stuff.

If they made fibergl*** covers for my radar machine I would have purchased one, they don't.

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